Common problems and solutions in thick plate cutting parts processing

Common problems and solutions in thick plate cutting parts processing:

common problem:
1. The heat-affected zone is too large: causing deformation, cracks and other problems.
2. Poor cutting edge quality: burrs, residual metal, etc. appear.
3. Dimensional accuracy is not up to standard: the dimensional deviation of the parts exceeds the requirements.
4. Unstable cutting speed: resulting in irregular cuts or uneven cutting quality.
5. Frequent equipment failures: affecting production progress and efficiency.

solution:
1. Control cutting parameters: optimize cutting speed, power, gas flow and other parameters to reduce the heat affected zone.
2. Choose the appropriate cutting technology: Choose the most suitable cutting method based on the material properties, such as laser, plasma or flame cutting.
3. Use advanced equipment: Update or upgrade CNC cutting equipment to ensure stability and accuracy.
4. Regularly maintain equipment: keep equipment in good condition and reduce the incidence of failures.
5. Introduce automated control: Use CNC systems for automated control to improve production efficiency and accuracy.
6. Detection and correction: Regularly check the accuracy of the equipment and correct deviations in time to ensure cutting accuracy.
7. Optimize the process flow: Improve cutting quality and accuracy through process optimization, such as preheating, auxiliary gas control, etc.
8. Training operators: Improve the skill level of operators and reduce human operating errors.

These solutions can help overcome common problems and improve the quality and efficiency of thick plate cutting parts processing.